{"id":6780,"date":"2026-05-15T17:13:23","date_gmt":"2026-05-15T09:13:23","guid":{"rendered":"https:\/\/oqitop.com\/?post_type=product&p=6780"},"modified":"2026-05-25T17:22:04","modified_gmt":"2026-05-25T09:22:04","slug":"custom-nickel-clad-copper-wire-high-temperature-corrosion-resistant-bimetal-conductor","status":"publish","type":"product","link":"https:\/\/oqitop.com\/es\/custom-nickel-clad-copper-wire-high-temperature-corrosion-resistant-bimetal-conductor\/","title":{"rendered":"Custom Nickel Clad Copper Wire | High-Temperature & Corrosion-Resistant Bimetal Conductor"},"content":{"rendered":"

Custom Nickel Clad Copper Wire<\/span><\/h2>\n

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Introducci\u00f3n<\/strong><\/b><\/p>\n

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  1. Nickel Clad Copper Wire is a high-performance bimetallic conductor featuring a thick, continuous nickel layer metallurgically bonded to a high-purity copper core. Unlike standard nickel-plated wire, the “clad” process creates a much heavier and more uniform nickel barrier that remains stable even under extreme mechanical stress and thermal cycling. This material combines the superior electrical and thermal conductivity of copper with the exceptional oxidation and corrosion resistance of nickel, making it the premier choice for applications in aerospace, military electronics, and harsh industrial environments where temperatures reach up to 600\u00b0C.<\/li>\n
  2. \n
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    We offer fully customizable Nickel Clad Copper Wire tailored to your specific technical requirements, including a variety of cladding ratios (commonly 10%, 20%, and 27% by weight) and wire diameters. Our wire is engineered for excellent solderability, weldability, and mechanical durability, ensuring stable electrical performance in heating elements, high-temperature cables, lead wires for sensors, and oil-and-gas exploration equipment. All products are manufactured to meet rigorous industry standards (such as ASTM B355), providing consistent resistance and long-term reliability for your most demanding engineering projects.<\/p>\n

    Especificaciones<\/strong><\/b><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Tipo<\/strong><\/td>\nNickel-Clad Copper (NCC) Wire \/ High-Temperature Conductor \/ Bimetallic Wire<\/td>\n<\/tr>\n
    Structure<\/strong><\/td>\nHigh-purity copper core with a thick, metallurgically bonded nickel cladding (not electrolytic plating)<\/td>\n<\/tr>\n
    Material Grade<\/strong><\/td>\nCore:<\/strong>\u00a0Oxygen-Free High Conductivity (OFHC) Copper (C10100\/C10200) or ETP Copper (C11000)
    \nClad:<\/strong>\u00a0Nickel 200\/201 (99.0% minimum purity)<\/td>\n<\/tr>\n
    Cladding Ratio<\/strong><\/td>\nCustomizable by weight: Standard ratios include\u00a010%, 20%, and 27%<\/strong>\u00a0(The 27% ratio is most common for extreme high-temp use)<\/td>\n<\/tr>\n
    Electrical Conductivity<\/strong><\/td>\nHigh conductivity typically ranging from\u00a070% to 90% IACS<\/strong>\u00a0(International Annealed Copper Standard), depending on the cladding thickness<\/td>\n<\/tr>\n
    High Temperature Limit<\/strong><\/td>\nSuitable for continuous operation at\u00a0450\u00b0C to 600\u00b0C<\/strong>\u00a0(842\u00b0F to 1112\u00b0F); maintains structural integrity during thermal cycling<\/td>\n<\/tr>\n
    Formulario<\/strong><\/td>\nRound wire, flat wire (ribbon), stranded wire, or braided shield wire<\/td>\n<\/tr>\n
    Diameter Range<\/strong><\/td>\nStandard:<\/strong>\u00a00.05 mm to 5.0 mm (AWG 44 to AWG 4); custom fine wire and heavy gauge sizes available<\/td>\n<\/tr>\n
    Temper<\/strong><\/td>\nAnnealed (Soft), Half-Hard, or Full-Hard depending on the mechanical requirements of the application<\/td>\n<\/tr>\n
    Bonding Quality<\/strong><\/td>\nContinuous, non-porous metallurgical bond; will not flake, peel, or delaminate during drawing, bending, or high-speed stranding<\/td>\n<\/tr>\n
    Surface Finish<\/strong><\/td>\nBright, smooth, and clean; silver-like appearance with excellent oxidation resistance in atmospheric conditions<\/td>\n<\/tr>\n
    Corrosion Resistance<\/strong><\/td>\nSuperior resistance to salt spray, humidity, oxidation, and various chemical agents compared to silver-plated or tin-plated copper<\/td>\n<\/tr>\n
    Weldability & Joining<\/strong><\/td>\nExcellent for ultrasonic welding, laser welding, and crimping; can be soldered using specialized high-temperature flux<\/td>\n<\/tr>\n
    Mechanical Properties<\/strong><\/td>\nCombines the ductility of copper with the surface hardness and toughness of nickel; resistant to mechanical wear and abrasion<\/td>\n<\/tr>\n
    Dimensional Tolerances<\/strong><\/td>\nTight diameter control (typically within \u00b10.001mm to \u00b10.01mm) for precision electronic and aerospace components<\/td>\n<\/tr>\n
    Standards & Reference<\/strong><\/td>\nManufactured in accordance with\u00a0ASTM B355<\/strong>\u00a0(Standard Specification for Nickel-Coated Soft or Annealed Copper Wire) and relevant military\/aerospace specs<\/td>\n<\/tr>\n
    Application Range<\/strong><\/td>\nAerospace & Defense wiring, Lead wires for high-temp sensors\/thermocouples, Heating elements, Lead-in wires for lamps\/vacuum tubes, Oil & Gas downhole cables, and Industrial ovens<\/td>\n<\/tr>\n
    Processing Capability<\/strong><\/td>\nSupports high-speed wire drawing, stranding, cabling, braiding, and over-insulating (with PTFE, PFA, or Ceramic fibers)<\/td>\n<\/tr>\n
    Customization<\/strong><\/td>\nTailored cladding thickness (2%\u201330%), specific core materials, custom diameters, and stranded configurations (e.g., 7-strand, 19-strand)<\/td>\n<\/tr>\n
    Packaging<\/strong><\/td>\nSupplied on precision spools (DIN, PT, or customized), coils, or pails; vacuum-sealed or moisture-proof packaging available<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/li>\n<\/ol>\n

    Dimensiones de referencia<\/strong><\/b><\/p>\n\n\n\n\n\n
    \u03a6<\/b>0.1mm*500mm<\/td>\n\u03a6<\/b>0.2mm*1000mm<\/td>\n\u03a6<\/b>0.1mm*2000mm<\/td>\n<\/tr>\n
    \u03a6<\/b>0.2mm*3000mm<\/td>\n\u03a6<\/b>0.3mm*5000mm<\/td>\n\u03a6<\/b>0.1mm*5000mm<\/td>\n<\/tr>\n
    \u03a6<\/b>0.2mm*5000mm<\/td>\n\u03a6<\/b>0.1mm to 50mm*10000mm<\/td>\nEl tama\u00f1o se puede personalizar.<\/span><\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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