{"id":6991,"date":"2026-05-10T17:21:04","date_gmt":"2026-05-10T09:21:04","guid":{"rendered":"https:\/\/oqitop.com\/?post_type=product&#038;p=6991"},"modified":"2026-06-02T17:25:39","modified_gmt":"2026-06-02T09:25:39","slug":"custom-aluminum-honeycomb-core-panels-for-lightweight-structural-applications","status":"publish","type":"product","link":"https:\/\/oqitop.com\/fr\/custom-aluminum-honeycomb-core-panels-for-lightweight-structural-applications\/","title":{"rendered":"Custom Aluminum Honeycomb Core &#038; Panels for Lightweight Structural Applications"},"content":{"rendered":"<h3 style=\"text-align: center;\"><strong><span style=\"color: #ff0000;\">Custom Aluminum Honeycomb Core and Panels<\/span><\/strong><\/h3>\n<p>&nbsp;<\/p>\n<p><iframe src=\"https:\/\/www.youtube.com\/embed\/1K2b9b95A6o?rel=0\" allowfullscreen=\"allowfullscreen\" data-mce-fragment=\"1\"><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\"><\/span><\/iframe><\/p>\n<p><b><strong>Introduction<\/strong><\/b><\/p>\n<ol>\n<li>Our aluminum honeycomb is a high\u2011strength, ultra\u2011lightweight core material made from thin aluminum foil formed into regular hexagonal cells. By combining low density with excellent stiffness and flatness, it delivers an outstanding strength\u2011to\u2011weight ratio, good compressive and shear properties, and reliable dimensional stability. Aluminum honeycomb can be supplied as core only or bonded with skins such as aluminum sheet, stainless steel, fiberglass, HPL, or stone to create rigid honeycomb sandwich panels for structural and decorative use.<\/li>\n<li>\n<div class=\"flex w-full max-w-full flex-col gap-3 text-base! min-w-0 text-sm whitespace-normal [&amp;_a]:text-core-foreground-tertiary [&amp;_a]:leading-tight [&amp;_a]:font-semibold [&amp;_a]:underline [&amp;_strong]:font-bold [&amp;_p]:m-0 [&amp;_p]:whitespace-pre-wrap [&amp;_ol]:my-5 [&amp;_ol]:list-decimal [&amp;_ol]:pl-5 [&amp;_ul]:mt-2 [&amp;_ul]:list-disc [&amp;_ul]:pl-5 [&amp;_li]:my-3 [&amp;_li]:list-item [&amp;_li:first-child]:mt-0 [&amp;_ul&gt;li_p]:m-0 [&amp;_li&gt;ol]:mt-3 [&amp;_li&gt;ul]:mt-3 [&amp;_hr]:border-core-borders-default [&amp;_hr]:my-3 [&amp;_hr]:border-t-[1.5px] [&amp;_hr]:border-r-0 [&amp;_hr]:border-b-0 [&amp;_hr]:border-l-0 [&amp;_blockquote]:border-core-borders-default [&amp;_blockquote]:text-core-foreground-secondary [&amp;_blockquote]:border-l-4 [&amp;_blockquote]:pl-4 [&amp;_blockquote]:italic [&amp;_blockquote_p:first-of-type]:before:content-[open-quote] [&amp;_blockquote_p:last-of-type]:after:content-[close-quote] [&amp;_h1]:mt-4 [&amp;_h1]:mb-3 [&amp;_h1]:text-4xl [&amp;_h1]:leading-tight [&amp;_h1]:font-bold [&amp;_h1]:tracking-wide [&amp;_h2]:mt-4 [&amp;_h2]:mb-3 [&amp;_h2]:text-3xl [&amp;_h2]:leading-tight [&amp;_h2]:font-semibold [&amp;_h2]:tracking-wide [&amp;_h3]:mt-4 [&amp;_h3]:mb-3 [&amp;_h3]:text-2xl [&amp;_h3]:leading-tight [&amp;_h3]:font-semibold [&amp;_h3]:tracking-wide [&amp;_h4]:mt-4 [&amp;_h4]:mb-3 [&amp;_h4]:font-semibold [&amp;_h5]:mt-4 [&amp;_h5]:mb-3 [&amp;_h5]:font-semibold [&amp;_img]:my-3 [&amp;_figure&gt;*]:my-0 [&amp;_video]:my-8 [&amp;_figure]:my-8 [&amp;_:not(pre)&gt;code]:before:content-[&quot;&#96;&quot;] [&amp;_:not(pre)&gt;code]:after:content-[&quot;&#96;&quot;] [&amp;_pre_code]:before:content-none [&amp;_pre_code]:after:content-none [&amp;_a_code]:text-inherit [&amp;_h1_code]:text-inherit [&amp;_h2_code]:text-inherit [&amp;_h3_code]:text-inherit [&amp;_h4_code]:text-inherit [&amp;_blockquote_code]:text-inherit [&amp;_thead_th_code]:text-inherit [&amp;_hr+*]:mt-0 [&amp;_h2+*]:mt-0 [&amp;_h3+*]:mt-0 [&amp;_h4+*]:mt-0 [&amp;_table]:w-full [&amp;_table]:table-auto [&amp;_table]:border-separate [&amp;_table]:border-spacing-0 [&amp;_table]:text-left [&amp;_table]:block [&amp;_table]:overflow-x-auto [&amp;_thead]:bg-core-surface-secondary [&amp;_thead_th]:border-core-borders-default [&amp;_thead_th]:border [&amp;_thead_th]:p-2.5 [&amp;_thead_th]:px-4 [&amp;_thead_th]:text-sm [&amp;_thead_th:first-child]:rounded-tl-lg [&amp;_thead_th:last-child]:rounded-tr-lg [&amp;_thead_th:not(:first-child)]:border-l-0 [&amp;_tbody_td]:border-core-borders-default [&amp;_tbody_td]:border [&amp;_tbody_td]:border-t-0 [&amp;_tbody_td]:p-2.5 [&amp;_tbody_td]:px-4 [&amp;_tbody_td:not(:first-child)]:border-l-0 [&amp;_tbody_tr:last-child_td:first-child]:rounded-bl-lg [&amp;_tbody_tr:last-child_td:last-child]:rounded-br-lg *:first:mt-0 *:last:mb-0\">\n<p>We offer full customization of aluminum honeycomb, including cell size, density, foil thickness, core thickness, panel size, and facing materials. Surface finishes such as mill finish, anodizing, powder coating, and PVDF coating are available to meet architectural, transport, marine, cleanroom, and industrial requirements. Cores and panels can be cut\u2011to\u2011size, CNC\u2011machined, edge\u2011potted, or pre\u2011fabricated according to your drawings or CAD files. Whether for fa\u00e7ades, ceilings, doors, furniture, or lightweight engineering structures, we provide tailored aluminum honeycomb solutions to match your performance and cost targets.<\/p>\n<p><b><strong>Sp\u00e9cifications<\/strong><\/b><\/p>\n<table>\n<tbody>\n<tr>\n<td>Type<\/td>\n<td>Aluminum honeycomb core \/ honeycomb sandwich panels \/ blocks; supplied as core-only or bonded with skins (aluminum, steel, FRP, stone, etc.)<\/td>\n<\/tr>\n<tr>\n<td>Structure<\/td>\n<td>Regular hexagonal cells formed from aluminum foil and expanded or corrugated, then bonded to form a lightweight, high\u2011stiffness honeycomb structure<\/td>\n<\/tr>\n<tr>\n<td>Alloy Grade<\/td>\n<td>Commonly 3000 and 5000 series (e.g., 3003, 3004, 5052) for good formability and corrosion resistance; other alloys (e.g., 5056, 6061) available on request<\/td>\n<\/tr>\n<tr>\n<td>Cell Size<\/td>\n<td>Typical cell size from about 3 mm to 19 mm (e.g., 1\/8&#8243;, 3\/16&#8243;, 1\/4&#8243;, 3\/8&#8243;, 1\/2&#8243;); smaller cells for higher strength and better surface quality, larger cells for lower weight and better airflow<\/td>\n<\/tr>\n<tr>\n<td>Cell Shape<\/td>\n<td>Standard hexagonal cells; special shapes or perforated cells available for specific applications (ventilation, acoustic, or bonding requirements)<\/td>\n<\/tr>\n<tr>\n<td>Foil Thickness<\/td>\n<td>Aluminum foil thickness typically from about 0.03 mm to 0.2 mm, selected according to required compressive strength, shear strength, and weight<\/td>\n<\/tr>\n<tr>\n<td>Overall Thickness Range<\/td>\n<td>Core thickness typically from about 3 mm to 300 mm or more; sandwich panel thickness depending on core height and facing skins (commonly 5\u2013100 mm)<\/td>\n<\/tr>\n<tr>\n<td>Panel Size (L \u00d7 W)<\/td>\n<td>Core blocks and panels available from small cut pieces up to large panels (e.g., 1220 \u00d7 2440 mm or larger), depending on production line and transport limits<\/td>\n<\/tr>\n<tr>\n<td>Density Range<\/td>\n<td>Customizable density by selecting cell size and foil thickness; typical relative density approx. 3%\u201310% of solid aluminum, giving very low weight<\/td>\n<\/tr>\n<tr>\n<td>Mechanical Properties<\/td>\n<td>High stiffness\u2011to\u2011weight and strength\u2011to\u2011weight ratio; excellent compressive strength and in\u2011plane\/ out\u2011of\u2011plane shear properties for structural use<\/td>\n<\/tr>\n<tr>\n<td>Thermal &amp; Acoustic<\/td>\n<td>Good thermal conduction through aluminum; open\u2011cell structure supports airflow and heat exchange; can be combined with perforated skins for acoustic absorption<\/td>\n<\/tr>\n<tr>\n<td>Surface Finish (Core)<\/td>\n<td>As\u2011expanded or machined core; cell walls in mill\u2011finish aluminum; edges can be cut, machined, or potted depending on downstream bonding requirements<\/td>\n<\/tr>\n<tr>\n<td>Surface Finish (Panels)<\/td>\n<td>With skins: mill finish, anodized, powder\u2011coated, PVDF\u2011coated, pre\u2011painted, brushed, or decorative finishes for architectural and interior applications<\/td>\n<\/tr>\n<tr>\n<td>Bonding &amp; Adhesives<\/td>\n<td>Cores typically bonded to skins using structural adhesives (e.g., epoxy, polyurethane, film adhesives) under heat and pressure to form sandwich panels<\/td>\n<\/tr>\n<tr>\n<td>Fire &amp; Temperature<\/td>\n<td>Aluminum core is non\u2011combustible; fire performance dependent on skin material and adhesive; suitable for many building, transportation, and industrial uses within rated temperature limits<\/td>\n<\/tr>\n<tr>\n<td>Corrosion Resistance<\/td>\n<td>Good corrosion resistance in standard environments; improved by appropriate alloy choice and surface treatments (e.g., anodizing, conversion coating, painting)<\/td>\n<\/tr>\n<tr>\n<td>Processing &amp; Forming<\/td>\n<td>Core can be cut, CNC\u2011machined, water\u2011jet cut, shaped, and edge\u2011potted; panels can be routed, folded, drilled, and fastened according to design<\/td>\n<\/tr>\n<tr>\n<td>Dimensional Tolerances<\/td>\n<td>Controlled thickness, flatness, and cell regularity; specific tolerances for core and panels can be supplied according to project or standard requirements<\/td>\n<\/tr>\n<tr>\n<td>Standards &amp; Reference<\/td>\n<td>Produced with reference to relevant aluminum and sandwich panel standards (e.g., ASTM, EN, GB for aluminum alloys and honeycomb core\/panel properties)<\/td>\n<\/tr>\n<tr>\n<td>Application Range<\/td>\n<td>Aerospace interior panels, rail and automotive interiors, building fa\u00e7ades and curtain walls, clean rooms, ship and marine structures, doors, partitions, ceilings, furniture, elevators, exhibition stands, and lightweight decorative or structural components<\/td>\n<\/tr>\n<tr>\n<td>Customization<\/td>\n<td>Custom cell size, density, alloy, core thickness, panel size, skin material, surface finish, and machining according to drawings, CAD files, or specifications<\/td>\n<\/tr>\n<tr>\n<td>Form of Supply<\/td>\n<td>Supplied as raw honeycomb core blocks, cut\u2011to\u2011size cores, or finished honeycomb sandwich panels ready for installation or further fabrication<\/td>\n<\/tr>\n<tr>\n<td>Packaging<\/td>\n<td>Cores and panels packed with edge protection and moisture\u2011resistant wrapping; wooden pallets or crates used to ensure flatness and prevent damage during transport and storage<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/li>\n<\/ol>\n<p><b style=\"font-style: inherit;\"><strong>Reference dimensions<\/strong><\/b><\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"29%\">0.1mm*50mm*50mm<\/td>\n<td width=\"36%\">0.2mm*100mm*100mm<\/td>\n<td width=\"34%\">0.1mm*200mm*200mm<\/td>\n<\/tr>\n<tr>\n<td width=\"29%\">0.2mm*300mm*3000mm<\/td>\n<td width=\"36%\">0.3mm*500mm*500mm<\/td>\n<td width=\"34%\">0.1mm*500mm*1000mm<\/td>\n<\/tr>\n<tr>\n<td width=\"29%\">0.2mm*500mm*2000mm<\/td>\n<td width=\"36%\">0.1mm to 50mm*1000mm*1000mm<\/td>\n<td width=\"34%\">\n<h4><strong><span style=\"color: #ff0000;\">La taille peut \u00eatre personnalis\u00e9e.<\/span><\/strong><\/h4>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-6992 size-full\" src=\"https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/11-7.jpg\" alt=\"\" width=\"1448\" height=\"1086\" title=\"\" srcset=\"https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/11-7.jpg 1448w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/11-7-300x225.jpg 300w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/11-7-1024x768.jpg 1024w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/11-7-768x576.jpg 768w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/11-7-16x12.jpg 16w\" sizes=\"(max-width: 1448px) 100vw, 1448px\" \/><img decoding=\"async\" class=\"aligncenter wp-image-6993 size-full\" src=\"https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/22-7.jpg\" alt=\"\" width=\"1448\" height=\"1086\" title=\"\" srcset=\"https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/22-7.jpg 1448w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/22-7-300x225.jpg 300w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/22-7-1024x768.jpg 1024w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/22-7-768x576.jpg 768w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/22-7-16x12.jpg 16w\" sizes=\"(max-width: 1448px) 100vw, 1448px\" \/><\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-6994 size-full\" src=\"https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/33-6.jpg\" alt=\"\" width=\"1448\" height=\"1086\" title=\"\" srcset=\"https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/33-6.jpg 1448w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/33-6-300x225.jpg 300w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/33-6-1024x768.jpg 1024w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/33-6-768x576.jpg 768w, https:\/\/oqitop.com\/wp-content\/uploads\/2026\/06\/33-6-16x12.jpg 16w\" sizes=\"(max-width: 1448px) 100vw, 1448px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-2798\" src=\"https:\/\/oqitop.com\/wp-content\/uploads\/2025\/12\/11111-2.jpg\" alt=\"\" width=\"1024\" height=\"677\" title=\"\" srcset=\"https:\/\/oqitop.com\/wp-content\/uploads\/2025\/12\/11111-2.jpg 1024w, https:\/\/oqitop.com\/wp-content\/uploads\/2025\/12\/11111-2-300x198.jpg 300w, https:\/\/oqitop.com\/wp-content\/uploads\/2025\/12\/11111-2-768x508.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" 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